Design Support

Engineering Support & Design Services

The latest advancements in additive manufacturing (ADM) are transforming how products are designed, developed, and produced. While these technologies remove many traditional manufacturing constraints, robust engineering and design remain critical to unlocking their full potential. At ADM Innovations, we combine deep expertise in mechanical, electrical, and materials engineering to translate innovative concepts into high-performance, manufacturable solutions—optimized for efficiency, scalability, and cost-effectiveness.

Our approach is rooted in innovation and cross-industry experience. Having worked across a diverse range of applications, we continuously apply best practices and transferable insights to solve complex engineering challenges. This enables us to deliver smarter, more adaptable solutions that leverage the full capabilities of modern additive technologies.

Our Core Engineering & Design Services

3D Scanning & Reverse Engineering

For legacy or obsolete components, or parts requiring design refinement, we provide high-precision 3D scanning and reverse engineering services. Using advanced structured light scanning systems, we accurately capture complex geometries and organic forms that are difficult to reproduce using traditional methods.

This digital foundation enables efficient redesign, optimization, and seamless integration into additive manufacturing workflows, including SLS production.

Concept Development & 3D Modelling

We support all stages of product development, but deliver the greatest value when engaged early in the design process. This allows us to embed ADM principles from the outset—reducing development cycles, minimizing material waste, and enabling high-performance geometries that are not achievable through conventional manufacturing.

Product development can be complex, and early-stage decisions are critical. We work closely with clients to define clear objectives, assess technical feasibility, and anticipate potential challenges. From initial concept through to validated design, we provide end-to-end support including:

• Design criteria definition

• Concept generation

• Advanced 3D modelling

• Functional prototyping

• Support with IP and commercialization strategies

Our focus is on mechanically innovative products and applications where additive manufacturing—particularly SLS—offers clear advantages.

SLS Design Optimization

Designing specifically for Selective Laser Sintering (SLS) unlocks the full potential of high-performance polymer manufacturing.

SLS enables strong, functional parts with complex geometries and scalable batch production — but achieving optimal results requires components to be engineered correctly for the process.

Through SLS-focused optimisation, we improve:

• Build efficiency and nesting strategy to maximise production output

• Wall thickness and feature geometry for structural integrity

• Powder usage and cost control

• Dimensional stability and repeatability

• Part consolidation to reduce assemblies and fasteners

By designing with SLS process behaviour in mind — including thermal characteristics and self-supporting geometries — parts can be stronger, lighter, and more cost-effective.

Small engineering refinements can significantly enhance performance, yield, and manufacturability, delivering durable, production-ready components suitable for end-use applications